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Sunday, September 2, 2018

Staked Console Table

Finished table in-situ. Photo with my stupid phone.
Jonas gave me some grief today for not posting about my recent table I finished. To keep him off my back, here is my write-up!

Earlier this summer I was back home in Germany, and that trip in June turned out to be a woodworking dream vacation. I got to see a lot of my old woodworking friends over the summer, as well as meet some new ones.

One of them helped me clear out some lumber from my Munich shop which reminded me I had a neat hunk of Zebrano, or zebra wood (Microberlinia brazzavillensis), intended to be a console table and a nice board of American black walnut (Juglans nigra) for the base. A local carpenter, Nils, sold me the Zebrano and suggested I pair it with walnut.
I cut a hunk off of my walnut board that would yield four legs.
I actually like using hand tools to break down lumber for staked furniture. It makes it possible to get arrow-straight grain this way, which works best. I didn't have to worry about quarter sawn or flat sawn this time, because the intent was to octagonalize the legs which means the grain orientation isn't so critical as when using square legs.

The first leg always sucks to cut out because it takes two rips, where the rest only take one.
Legs cut out and four square.
It sucks having two shops. Mostly because now I am used to the tools I use in Spain, and using others isn't as familiar. For some reason I sharpened up a couple of old planes from my pile that I haven't really rehabbed yet and used those. It wasn't until I finished the legs that I remembered I had a couple of sweet bench planes that were super-tuned and in a box I didn't find right away.

I have to get rid of all that crap next time I'm there.

Moving on.

The next job was to taper the square leg blanks. I have made a lot of staked furniture with the wide part of the taper at the floor, but I wanted a more modern look for this one, so skinny part to the floor. Either way, the process is the same. I marked a center point on each end, and measured from the center of the end to determine how much to take off on the taper. I then just drew a pencil line from one corner to my mark, and planed down to the line.

Sixteen times for four legs.
I used a planning stop and a board secured with my hold fast. Plenty secure for this job, and fast to change to the next cut.
Here's a picture of the planes I used for the tapering. A ratty old Swedish jack plane that takes monster thick shavings. It makes this job go quickly. My BU jack won't take shavings half as thick as this plane will. I also used my home-made Krenov style jointer. It worked beautifully, but I eventually broke the center rod on it. I've glued it back together before I left, and haven't checked to see if that repair worked or not. The last plane I used was a sweet Ohio O4 smoother. It works great, but I think it will work much better once it has been given a rehab.
Medium, course, and fine.

Finally, here's a pic of the Zebrano I had to work with.
After the square legs were tapered, I octagonalized them. I used my pencil marking gauge that I got from Olav. Then I just dropped the leg on my Moxon vice, and planed down until I was approximately at the line, and eyeballed from there.

There are more precise ways to octagonalize, but I'm getting better at this method. It's quick and easy.
Setup for octagonalizing.
Once the legs were done, I moved on to the top.

Oh, by the way, we're now on my second trip to Germany this summer.

I figured out the rake and splay by holding the legs up in different ways on the top until I got a satisfactory look. Then I determined my sightline and the sighting angle so I could duplicate those angles on the other legs. In other words, I eyeballed one, measured it and copied those angles to the other legs.

I wound up aiming for 5 degree rake and 7.5 degree splay. Is that what I wound up with? I have no idea, but they all line up and look good.
I think this is the best part of building staked furniture. There's no going back now!
I was so excited the legs turned out to fit in the table so nice, that I immediately glued and wedged them into place.
It's about now that I remembered I wanted to shape the top and add stretchers.
I showed it to the Frau, and she was the one who actually requested I not use stretchers. It is a light duty table, and the tapered tenons will be plenty strong enough on their own, so I dodged a bullet there.

As far as shaping the top, I had to do some shaping that I could do with the table assembled. I originally wanted to put a heavy chamfer on the bottom so the top looked a lot thinner than it is. The legs made that a problem, so instead I decided to put an upside down bevel on it. I chose a 5 degree bevel which is hardly noticeable in the photos, but it is there and gives the top some interest.

A big problem I had with the Zebrano is that has crazy grain that switches in random spots. I could get my supertuned #3 to be planing along perfectly, when the next swipe would have backwards grain half way along. At one point before I put the legs in I had it looking OK, but not after.

I had to break down and use sandpaper.

I don't like to use sandpaper for many reasons, but one important one is my shop is in a room of our apartment building where I share storage space with the other tenants. Too much dust and they can forbid me from woodworking in that space. I don't want to get kicked out of my shop.

Hopefully I won't have to do this again.

I started with 40 grit sandpaper on a cork sanding block, and went to town until all of the tear out was gone. Then, it was an easy matter of going through the grits. I think I stopped at 300. It left a very smooth finish.

The front leg is captured in the leg vice, and I have a clamp on the rear leg. This was good for sanding.

Thank goodness I had some dust masks rolling around. This was a dirty job.
I finished the table with some pure tung oil. I applied it just like I do BLO: I sloshed it on with a rag, and buffed it out after 10 or 15 minutes.



The Frau is happy with this table, although she would have preferred non-staked joinery. I like this kind of build because it is really quick and dirty, and can be completed in a single blog post.

We need another console table in Spain, so I will build it the same way as this, except I'll use dumpster wood.

Stay tuned!

15 comments:

  1. See. that wasn't so hard to write a blog post!

    The table is looking fantastic. I really like the part where you remembered the original idea was to shape the top after adding the legs.

    Do you think that a shop vacuum could help a bit on limiting the dust in the basement? Cause that might be a better investment than being banned from working wood.

    Brgds
    Jonas

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    1. Hi Jonas, thanks for the nice comment. It's funny that you mentioned a shop vac, because we just bought one. I didn't think of using it for this. Probably because it's noisy.

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  2. Nice table. I remember my one use of zebra wood that it had a rather malodorous aroma. Kind of like what comes out of the rear end of a zebra.

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    1. Haha! Someone else mentioned that to me. I didn't notice it.

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  3. That's a beauty, Brian. Way to go! I love that end-grain picture of the zebrawood - spectacular.

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    1. The end grain really does look cool. Thanks for the comment!

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  4. Nice looking table. Seing it on the deck, it is much bigger than it looks on the first picture.
    Seing your interest for folding chair (on instagram), I have bought about 10 folding chairs about 40 years ago in a store which has been overtaken by IKEA a few years later. They are quite handy when we need to sit more than six people. They look like those ones: http://lumberjocks.com/projects/61781 except the back slat is in two parts and they are mahogany-like tinted/varnished.
    You will notice the solid seating part with a frame.
    You might want to have a look at the pictures here to see how it is articulated :
    https://www.ikea.com/fr/fr/catalog/products/60222442/
    You will notice the seating part is of a much lighter construction.
    Another interesting link is Tom Fidgen's take of it:
    http://www.theunpluggedwoodshop.com/category/the-unplugged-woodshop/the-funeral-chair
    Sylvain

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    1. Hi Sylvain! Thanks for the comment. Thanks for the interest on the folding chair. I was able to abscond with it, and it is in my Munich shop waiting for me to dissect. A few folks on IG have shared their chairs with me. It seems much more popular of a design than I thought. I didn't know IKEA made one, too. Mine is really cool because it collapses to such a small thickness. Very handy and store-able. I didn't know Tom Fidgen made one. I'll check that out.

      Cheers!

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    2. Having a further look, mine are not exactly constructed as the one on lumberjock or by IKEa. When folded they are just 2" tick.
      Sylvain

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  5. Really gorgeous piece of wood for that top, looking sharp.
    I agree with your SWMBO, no stretchers in that design makes it look lighter. Less is more

    Bob, with Rudy licking

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    1. Hey Bob! Thanks for the comment. You're right, the wood really is beautiful. My job was to stay out of the way so it could be featured.

      Cheers!

      BTW, for anyone reading this, Rudy is a dog. :)

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    2. I was getting worried there...!
      Rudy

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  6. Nice table by the way, in person it looks even better than in the pictures!

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